• CFF - FLUID MODULES
  • TRAINING

Certified Functional Safety Expert by SGS TÜV Saar –
Advanced course with focus on fluid power safety

Course option for Certified Functional Safety Expert by SGS TÜV Saar with existing electrical qualification.

Do you already have a current qualification in electrical safety and would like to complete the overall qualification as a Certified Functional Safety Expert by SGS TÜV Saar including Fluid Power Safety?

Then attend the advanced course and get to know the Fluid Power Safety procedure. This partial course enables you to attend the fluid technology modules separately, supplement your existing knowledge of electrical safety and take the overall examination covering both subject areas.

COURSE OPTIONS

STRUCTURE OF THE SEMINAR

The seminar is structured into distinct modules. You have the flexibility to choose between online or face-to-face delivery for each module:

  • Part 1: Review of Part1
  • Part 2: ~ 1.5 days of content focusing on Hydraulics/Pneumatics (9 modules)
  • Part 3: ~ 0.5 day workshop titled ‘Practical safety functions’ (2 modules)
  • Part 4: ~ 0.5 day final examination (2 modules)

This modular approach allows you to tailor your learning experience and select the format that best suits your needs.

COMPARE THE TWO COURSES

You are not sure which class to choose? This chart gives an overview on the course options.

Certified Functional Safety Expert by SGS TÜV Saar 

Fluid Power modules only
Certified Functional Safety Expert by SGS TÜV Saar

Electrical and fluid power modules
Infos
Duration

2,5 days

5 days

Prices (all prices excl. VAT)
  • International: 1850 EUR
  • Germany: 1850 EUR
  • United States: 2000 USD
  • United Kingdom: 1600 GBP
  • Canada: 3428 CAD
  • International: 3000 EUR
  • Germany: 3000 EUR
  • United States: 3225 USD
  • United Kingdom: 2500 GBP
  • Canada: 5565 CAD
Size of seminar 

Max. 20 participants

Max. 20 participants

Language

If not mentioned otherwise, the course language is English.

If not mentioned otherwise, the course language is English.

Content

Part 1: Little review of Part 1
Part 2: Hydraulic/Pneumatic Safety Insights
Part 3: Unlocking Practical Safety Functions
Part 4: Mastering The Exam

Part 1: Electrical Safety Essentials (full content)
Part 2: Hydraulic/Pneumatic Safety Insights
Part 3: Unlocking Practical Safety Functions
Part 4: Mastering The Exam

Exam
Prerequisites to take the exam

At least 2 years of experience in the field of functional machinery safety 
(to be proven within a self-declaration) 
 
Current proof of knowledge about the standard-compliant implementation of functional safety of electrical systems, for example the “Certified Electrical Safety Engineer” certificate or other certificates

At least 2 years of experience in the field of functional machinery safety 
(to be proven within a self-declaration)

Online exam – please bring your own laptop
Content you need to know

Covering content of electrical and fluid power safety

Covering content of electrical and fluid power safety

Percentage of correct answers to pass the exam

60 %

60 %

Certificate
Certified as Certified Functional Safety Expert
Issued by SGS TÜV Saar (validity of 4 years)

⚠️ RECOGNITION OF COMPARABLE QUALIFICATIONS: 

We recognize qualifications acquired from reputable sources, which may include certificates from other accredited course providers. If you've earned a similar certificate, you may be eligible for exemptions from specific course components, optimizing your learning experience and respecting your prior achievements. For instance, the Electrical Safety Engineering segment can also be fulfilled through our existing CESE certification or equivalent qualifications.

For any further information or inquiries on this topic, please feel free to contact us. We're here to assist you.

COMPREHENSIVE COURSE CONTENT

Discover the intricacies of our course with an in-depth exploration of the following topics

PART 1 – REVIEW OF ELECTRICAL SAFETY ESSENTIALS

This review refreshes your electrical safety knowledge with the following topics

  • Directives, laws & standards
  • Basic Risk Assessment
  • Risk reduction Measures
  • Functional Safety According to ISO13849-1
  • Performance Level Components
  • Performance Level Realization
    • Verification
    • Validation


The overall content of the electrical safety part is covered in detail in the following courses:

PART 2 - HYDRAULIC/PNEUMATIC SAFETY INSIGHTS

Delve into the realm of hydraulic and pneumatic safety, where you'll explore:

  1. Fundamentals of fluid power, complete with symbols, schematics, and devices
  2. Compliance with fluid power safety standards
  3. Risk assessment specific to fluid power systems
  4. The development of functional specifications
  5. Implementation of risk reduction devices in fluid power applications
  6. Designing effective fluid power safety systems
  7. Verification utilizing SISTEMA for fluid power safety systems
  8. Comprehensive validation of fluid power safety systems
  9. Practical real-world examples in fluid power applications.

PART 3 - UNLOCKING PRACTICAL SAFETY FUNCTIONS

Experience a hands-on journey through practical safety functions, featuring:

  1. Workshop presentations and engaging project tasks
  2. Unveiling valuable insights and results from workshop sessions.

PART 4 -MASTERING THE EXAM CHALLENGE

Prepare thoroughly for your exam with a focus on:

  1. Comprehensive Exam Preparations: This involves preparing for the comprehensive exam, which includes open-ended questions designed to assess your in-depth understanding.
  2. Pivotal Examination: The final exam (online) itself is a pivotal point in your journey, where your newly acquired knowledge and skills will be put to the test.
    • Content Overview: The final exam covers the entire course content and consists of multiple-choice questions. To achieve a positive outcome, you'll need to score at least 60%.
    • Results Submission: Your exam results will be submitted to TÜV for testing and confirmation.
    • Prerequisite: To be eligible for the final exam, participants must have completed all training modules or hold a similar qualification.

RECOMMENDED GROUP OF PARTICIPANTS 
AND CONDITIONS OF PARTICIPATION

Recommended 
Group of Participants

  • Safety Manager
  • Safety Engineer
  • Machine Safety Specialist
  • Process Safety Engineer
  • Machine Guarding Specialist
  • Machine Safety Technician

     

Prerequisites for Enrollment

It's important to note that these prerequisites are specific to the certification and not mandatory for attending the course:

  • Relevant Experience: A minimum of two years of experience in the design, construction, or service of functional safety systems, which can be verified through a self-disclosure form provided prior to the seminar.
  • Proof of knowledge in electrical safety: To attend the advanced course and skip the electrical safety portion, a proof of knowledge is applicable. This can be covered through the “Certified Electrical Safety Engineer” (CESE) certificate or similar evidence.

Meeting these prerequisites ensures that you can actively engage and fully participate in the course. 

UNLOCK YOUR EXPERTISE NOW: 
EARN YOUR CERTIFICATE

Elevate your credentials with the globally recognized SGS TÜV Saar certificate. This product-neutral certification serves as concrete evidence of your expertise in the realm of machinery functional safety, acknowledged on an international scale.

CERTIFICATE VALIDITY

Your CFSE certification holds a four-year validity. After this period, you'll have the opportunity to maintain your CFSE status for the subsequent four years by successfully completing the refreshment exam. It's the key to sustaining your expertise and staying at the forefront of functional safety practices.

DATES

When selecting your preferred date, please pay attention to the location and the language of the lecture. Indicate your preferred date in the registration form.

REGISTER

Please note that the training prices may vary depending on the country of the event. 
You can find the current prices for each country in the table above.

The customer's registration constitutes a binding application to conclude a corresponding training contract. This application will be accepted or rejected by a confirmation from us at least one week before the start of the training course (for more information, please look at our terms and conditions).

Within this online form, you apply for the advanced training (2,5 days) , covering the fluid power portion of the class. If you would like to participate in both the electrical and the fluid power content of the class, see the dates for the 5 day course

* Mandatory field
You can find more information on the processing of your personal data at www.wieland-electric.com/en/data-privacy-statement/.

You have questions regarding our course? Write us an email

 

*Refresher seminars for graduates of previous courses can be found here

BOOK THIS SEMINAR AS AN 
IN-HOUSE TRAINING

As an alternative to our regular training sessions, we also offer customised in-house training courses. Our experts will be happy to come directly to your company. Find out more about our in-house training courses and contact us to receive a customised offer.

Inhouse-Trainings

LET YOURSELF BE CONVINCED:
KEY FEATURES THAT SET US APART

Partners for success

We've partnered with industry-leading experts at ROSS CONTROLS to present our latest offering: the TÜV Certified Functional Safety Expert Seminar. With its headquarters located in Michigan, USA, ROSS CONTROLS stands out as a global pioneer in delivering safety solutions for fluid power and poppet valve technology. 

This collaboration empowers us to deliver a distinctive seminar that offers comprehensive insights and expertise in the realm of functional safety.

Learn more about ROSS CONTROLs

✅ INTERNATIONALLY ACCREDITED TÜV CERTIFICATION: 

Obtain a globally recognized TÜV certification, demonstrating your expertise in the field of functional safety for machinery.

✅ RE-CERTIFICATION OPTIONS: 

Keep your qualifications up-to-date with the opportunity for re-certification, ensuring your expertise in the latest changes in the world of functional safety.

MODULAR LEARNING:

Our course is designed with modular learning in mind. You can learn at your own pace, making the most of your time and ensuring a comprehensive understanding of the material.

✅ ONLINE, FACE-TO-FACE, ON DEMAND:

Whether you prefer online courses, face-to-face interaction, or on-demand modules, we cater to your learning style and schedule. Let us know your preferences!

GLOBAL CONSISTENT EDUCATION OPTION: 

Access our program at multiple locations worldwide, ensuring uniform and standardized education across borders.

✅ COMPREHENSIVE COVERAGE OF THE CE PROCESS: 

Explore the entire CE process, ensuring you have a thorough understanding of its intricacies.

✅ EXPERIENCED PRACTITIONERS AS INSTRUCTORS:  

Learn directly from industry experts involved in standardization committees like EN ISO 13849 or ISO 12100, gaining practical knowledge and valuable insights seamlessly transferred from committee to classroom.

✅ FIVE-DAY TRAINING PROGRAM:  

Participate in a structured, intensive five-day training program designed to equip you with essential skills and knowledge efficiently.

MEET YOUR INSTRUCTORS

MARCUS SCHOLLE

Practical relevance guaranteed: For more than 10 years, Marcus Scholle has been dealing with functional safety in mechanical and plant engineering. His experience as a process manager for the design of complex machine assemblies makes him both a professional for the integration and programming of safety controllers from a wide range of manufacturers and an expert in the field of conformity assessment and retrofitting.

WOLFGANG ONDERKA

A Technical Ace in Functional Safety: With over 15 years of experience in automation technology, Wolfgang Onderka has been providing expert advice to clients on all matters related to functional safety for machinery. His expertise as a consultant and trainer is not purely theoretical. Through global service assignments in control engineering, he has overseen numerous projects throughout the entire machine lifecycle, from planning to commissioning.

CHRIS BROGLI

Thirty-three (33) years in the automation industry with more than 20 years focussed on safety.  Job responsibilites ranged from maintenance, engineering, design & build and management.  Core competentcies include mechincal, electrical, fluid power and safety engineering.  This includes all aspects of safety system development that includes risk assessment, functional specification development, mitigation selection, safety system design, implementation and validation.

MICHAEL WARREN

Michael Warren is an Electrical Engineer with over 15 years of experience in functional machinery safety. His expertise ranges from conducting safety audits and risk assessments to managing the lifecycle of safety products, both as a TÜV Rheinland Certified Functional Safety Engineer and as a former Safety Product Manager. He has developed tailored safety solutions and advised various industries, always in compliance with international safety standards.

LEONARDO SANCHEZ

Leonardo Sanchez is an Electrical Engineer and certified Machine Functional Safety Expert (TUV Rheinland & SGS TUV Saar). He holds extensive expertise in machine safety, with a focus on the entire safety lifecycle, from risk assessments to validation. Leonardo is experienced in assisting companies with CE marking self-certification for machinery sold in Europe and possesses in-depth knowledge of global safety standards. He has a successful track record in managing machinery safety projects and is qualified to certify Machine Safety Engineers.

KEVAN COWLEY

Kevan Cowley, with over 15 years of experience, is a seasoned safety specialist and CESE Engineer for TUV SAAR. With expertise in designing and maintaining safety systems for various machines, Kevan has a comprehensive background in working with safety circuits, E-stops, gate entry systems, and light guards. As a qualified trainer, he has conducted numerous CESE TUV SAAR training courses, both in-person and online, contributing significantly to the safety market's understanding and development. Kevan is also an active member of the Gambica Committee for safety and sensors.

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